Power Source with Control Console
Model: 100AD
The control console works for two operating modes called as Pneumatic and electric driven for supplying metallizing wire to the spray nozzle. In the first mode the spray gun is hand held and pulls the wire into the nozzle to get atomized. Where as in second mode the Arc Spray Gun (DC Drive) is attached to an electric driven motor to pull the wire into the spray system. When there is a need to operate the spray gun in Lathe Tool post or robot Arc Spray Gun (Air Drive) is recommended for manual operation as it is light in weight. The system is completely mobile and is mounted with trolley wheels for the ease of movement according to the need of operation, A high velocity air facility is inbuilt in the control panel to increase the velocity of the particle for enhanced deposition efficiency, bond strength and fine spray.
Features
- The system can switch over between electric driven and pneumatic motor driven spray gun (just by a selector switch).
- The control panel inbuilt with power source is tilt-able, thus causing easy repairing and maintenance when needed.
- The system is a diode based with no complex electronic circuit involved. Rugged design perfectly suits for continuous production work.
- The system is available in 250, 400, 600 Amp. capacities.
- In 600 Amp. the Control Console is detachable and movable from Power Source.
- Fitted with moisture separator for dry and clean air.
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| Arc Spray System | Model: 250 AMP | Model: 400 AMP | Model: 600 AMP |
|---|---|---|---|
| Max Melting Output (kg./hr.) Zinc Aluminum Cr-Ni-Steel Al-Bronze | 15.00 4.30 6.60 - 7.15 7.50 - 7.95 | 30.00 8.60 13.20-14.30 15.00-15.90 | 45.00 12.90 19.80-21.45 22.50-23.85 |
| Maximum Coverage (m3/100m/hr) Zinc Aluminum Cr-Ni-Steel Al-Bronze | 13.05 13.03 7.29 10.90 | 26.10 26.06 14.58 21.78 | 39.15 39.10 21.87 32.67 |
| High Velocity option installed | Yes | Yes | Yes |
| Wire Size ( Diameter) | 1.6mm to 2mm | 1.6mm to 3.17mm | 2mm to 3.17mm |
| Wire Feed | Both Pneumatic & Electric Drive | Both Pneumatic & Electric Drive | Both Pneumatic & Electric Drive |
| Power Source with control console weight | 117 kgs. (approx.) | 156 kgs. (approx.) | 333 kgs. (approx.) |
| Dimension | 37” x 18” x 39” | 40” x 22” x 43” | 36” x 26.5” x 45” |
| Power Requirement | 7KW / 9.5 HP | 15KW / 20 HP | 25KW / 33.5 HP |
| Power Source INPUT Voltage (V) Phase (nos) Frequency (Hz) Rating @60% Duty Cycle @100% Duty Cycle | 415V±10 3 50 22.5 (KVA) 18 (KVA) | 415V±10 3 50 22.5 (KVA) 18 (KVA) | 415V±10 3 50 39 (KVA) 31 (KVA) |
| Power Source OUTPUT Static Characteristics Open Circuit Voltage Range | Constant Potential 18-40 | Constant Potential 18-54 | Constant Potential 65 |
| Max.Output Current @60% Duty Cycle @100% Duty Cycle | 250 (Amp.) 190 (Amp.) | 400 (Amp.) 310 (Amp.) | 600 (Amp.) 465 (Amp.) |
