ARC SPRAY GUN (DC DRIVE)
- “Pull” wire design
- Electric motor driven
- 1.6 mm to 3.17mm wire feed capability
- Designed for automated operations and hand held operation.
- Light weight therefore easy to hand operate.
- The Wire Arc Spray Gun operates with a 24V DC semi servo motor to ensure safe working.
- The encoder feedback received from the semi servo motor displays precise wire feed speed.
Arc Spray System Setup
Specification
| Type | Feature Description |
| Size | 440mm (L) x 80mm (W) x 185mm (H) |
| Drive | 24V DC Semi Servo Motor |
| Net Weight | 4.5Kg. |
Power Source with Control Console
Model: 100DC
The control consul works for two operating modes called as Pneumatic and electric driven for supplying metallizing wire to the spray nozzle. In the first mode the spray gun is hand held and pulls the wire into the nozzle to get atomized. Where as in second mode the Wire Arc Spray Gun (DC Drive) is attached to an electric driven motor to pull the wire into the spray system. When there is a need to operate the wire arc spray equipment in Lathe Tool post or robot Wire Arc Spray Gun (Air Drive) is recommended for manual operation as it is light in weight. The system is completely mobile and is mounted with trolley wheels for the ease of movement according to the need of operation, A high velocity air facility is inbuilt in the control panel to increase the velocity of the particle for enhanced deposition efficiency, bond strength and fine spray.
Features
- The system can switch over between electric driven and pneumatic motor driven spray gun (just by a selector switch).
- The control panel inbuilt with power source is tilt-able, thus causing easy repairing and maintenance when needed.
- The system is a diode based with no complex electronic circuit involved. Rugged design perfectly suits for continuous production work.
- The system is available in 250, 400, 600 Amp. capacities.
- In 600 Amp. the Control Console is detachable and movable from Power Source.
- Fitted with moisture separator for dry and clean air.
Arc Spray System | Model: 250 AMP | Model: 400 AMP | Model: 600 AMP |
MAX MELTING OUTPUT (KG./HR.)ZincAluminumCr-Ni-SteelAl-Bronze | 15.004.306.60 – 7.157.50 – 7.95 | 30.008.6013.20 – 14.3015.00-15.90 | 45.0012.9019.80 – 21.4522.50 – 23.85 |
MAXIMUM COVERAGE (M /100M/HR)ZincAluminumCr-Ni-SteelAl-Bronze | 13.0513.037.2910.90 | 26.1026.0614.5821.78 | 39.1539.1021.8732.67 |
High Velocity option installed | no | On Request | yes |
Wire Size ( Diameter) | 1.6mm to 2mm | 1.6mm to 3.17mm | 2mm to 3.17mm |
Wire Feed | Both Pneumatic & Electric Drive | Both Pneumatic & Electric Drive | Both Pneumatic & Electric Drive |
Power Source with control console weight | 117 kgs. (approx.) | 156 kgs. (approx.) | 333 kgs. (approx.) |
Dimension | 37” x 18” x 39” | 40” x 22” x 43” | 36” x 26.5” x 45” |
Power Requirement | 7KW / 9.5 HP | 15KW / 20 HP | 25KW / 33.5 HP |
POWER SOURCE INPUTVoltage (V)Phase (nos)Frequency (Hz)Rating:@60% Duty Cycle@100% Duty Cycle | 415V±1035022.5 (KVA)18 (KVA) | 415V±1035022.5 (KVA)18 (KVA) | 415V±1035039 (KVA)31 (KVA) |
Power Source OutputStatic CharacteristicsOpen CircuitVoltage Range | ConstantPotential 18-40 | ConstantPotential 18-54 | ConstantPotential 65 |
MAX.OUTPUT CURRENT@60% Duty Cycle@100% Duty Cycle | 250 (Amp.) 190 (Amp.) | 400 (Amp.) 310 (Amp.) | 600 (Amp.) 465 (Amp.) |
Portable Wire Feed & Gun Stand
- Portable Gun Stand for mounting of gun.
- Portable Spool Stand for mounting of wire spool.
- Can be moved near to job, away from power source.
- Swivel type stand takes the direction of wire feed towards operator's side.
Hoses & Cables
- The hose package consists of two current cables and an air hose & two insulated wire guide tube and one hose for motor lubrication.
- Cable & hose set has a standard length of 5 mtrs.(other lengths as optional)
- The insulated wire guide tubes have a standard length of 2.5 meters and are made from a special low resistance material.
