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Metal Coat

We, at Metal Coat started our journey way back in 1988, are one of the leading manufacturers and suppliers of a vast array of Thermal Spray Equipment and Coating Systems. With over 30-year experience in developing Thermal Spray Equipment and Coating Systems we provide you with our wide range of Thermal Spray Equipment, Auxiliary Equipment and Consumables for your specific application.

Our products are widely demanded in automobiles, aerospace, biomedical, paper, electrical, power generation, food processing, marine, oil, transportation, LPG Cylinder Manufacturing, Tube Mill, Railway and many more industries.
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OUR TECHNOLOGIES

Know more about all our
Thermal Spray Technologies.

Combustion Wire Flame Spray

In Combustion Wire Flame spraying, the feed stock material in the wire form is melted in the flame and atomized using compressed air to form fine spray. Flame spray uses the chemical energy of combusting fuel gases to generate heat. A stream of air then atomizes the molten material and propels it toward the work-piece.
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Powder Flame Spray

The powder flame spray process is similar to the combustion wire spray process with the difference, that powder and not a wire is injected into the flame. In the flame powder process, powdered feedstock materials are melted or semi-melted into the oxyfuel flame by heat of combustion and the particles/droplets are accelerated towards the substrate surface by the expanding gas flow and air jets.
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Wire Arc Electric Spray

In the wire arc electric spray process (also known as the electric arc process), two consumable wire electrodes connected to a high-current direct-current (dc) power source are fed into the gun and meet, establishing an arc between them that melts the tips of the wires. Twin wires are fed via electric driven motor or air motor. The molten metal is then atomized and propelled toward the substrate by a stream of air.
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High-Velocity Oxyfuel Spray (HVOF)

The principle for HVOF is that high-volume combustible gases are fed into a combustion chamber. The combustion takes place internally at very high chamber pressures. It is then fed into a long confining nozzle or barrel through which the combusting gases exit the device generating a supersonic gas jet with very high particle speeds.
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Atmospheric Plasma Spray

The conventional plasma spray process is commonly referred to as air or atmospheric plasma spray (APS). Plasma temperatures in the powder heating region range from about 6000 to 15,000 °C (11,000 to 27,000 °F), significantly above the melting point of any known material. To generate the plasma, an inert gas—typically argon or an argon-hydrogen mixture—is superheated by a dc arc.
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OUR PRODUCTS

We have the solution for all
your thermal Spray needs.

14M Wire Flame Spray

Suitable for spraying of both high and low melting point wires

Wire Flame Spray

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12M Wire Flame Spray

Suitable for spraying of both high and low melting point wires
OUR

Thermal Spray Consumables.

Thermal spray wires

Metal Coat offers high-quality thermal spray wires including but not limited to zinc, aluminium, stainless Steels, aluminium bronze, various cored wires, alloy 625. Contact us to know more.

Thermal spray spare parts

The continuation of your thermal spray activities is ensured by the availability of our spare parts and consumables. We stock all the spare parts for your immediate needs.

INDUSTRIES WE SERVE

Our Products are used by
vast Industry Sectors.

Aerospace Applications

Automotive Applications

Civil Engineering

Electrical and Electronic

Biomedical Applications

Printing Industry

Pulp and Paper

Petroleum and Chemical

Textile Industries

Steel Industry

Energy Applications

Reclamation Application

Download our Brochures

Check out our product brochures of thermal spray equipment and auxiliaries and discover the one suitable for your needs. Feel free to drop us a message, we are always there for you!

Contact Us

Find out how Metal Coat can help you with your thermal spray needs. Your time is valuable to us, so we will try to get back to you at the earliest.
We, at Metal Coat started our journey way back in 1988 are one of the leading manufacturers and suppliers of a vast array of Thermal Spray Equipment and Coating Systems.

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