Metal Coat : Your partner for thermal spray equipment.wire flame spray equipment.powder flame spray equipment.HVOF equipment.Arc Spray equipment.better coatings.
Metal Coat : Your partner for thermal spray equipment.wire flame spray equipment.powder flame spray equipment.HVOF equipment.Arc Spray equipment.better coatings.
Metal Coat
Our products are widely demanded in automobiles, aerospace, biomedical, paper, electrical, power generation, food processing, marine, oil, transportation, LPG Cylinder Manufacturing, Tube Mill, Railway and many more industries.
Know more about all our
Thermal Spray Technologies.

Combustion Wire Flame Spray
In Combustion Wire Flame spraying, the feed stock material in the wire form is melted in the flame and atomized using compressed air to form fine spray. Flame spray uses the chemical energy of combusting fuel gases to generate heat. A stream of air then atomizes the molten material and propels it toward the work-piece.

Combustion Wire Flame Spray
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Powder Flame Spray
The powder flame spray process is similar to the combustion wire spray process with the difference, that powder and not a wire is injected into the flame. In the flame powder process, powdered feedstock materials are melted or semi-melted into the oxyfuel flame by heat of combustion and the particles/droplets are accelerated towards the substrate surface by the expanding gas flow and air jets.

Combustion Powder Flame
Spray
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Wire Arc Electric Spray
In the wire arc electric spray process (also known as the electric arc process), two consumable wire electrodes connected to a high-current direct-current (dc) power source are fed into the gun and meet, establishing an arc between them that melts the tips of the wires. Twin wires are fed via electric driven motor or air motor. The molten metal is then atomized and propelled toward the substrate by a stream of air.

Wire Arc Electric
Spray
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High-Velocity Oxyfuel Spray (HVOF)
The principle for HVOF is that high-volume combustible gases are fed into a combustion chamber. The combustion takes place internally at very high chamber pressures. It is then fed into a long confining nozzle or barrel through which the combusting gases exit the device generating a supersonic gas jet with very high particle speeds.

High-Velocity Oxyfuel Spray (HVOF)
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Atmospheric Plasma Spray
The conventional plasma spray process is commonly referred to as air or atmospheric plasma spray (APS). Plasma temperatures in the powder heating region range from about 6000 to 15,000 °C (11,000 to 27,000 °F), significantly above the melting point of any known material. To generate the plasma, an inert gas—typically argon or an argon-hydrogen mixture—is superheated by a dc arc.

Atmospheric Plasma
Spray
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Combustion Wire Flame Spray
In Combustion Wire Flame spraying, the feed stock material in the wire form is melted in the flame and atomized using compressed air to form fine spray. Flame spray uses the chemical energy of combusting fuel gases to generate heat. A stream of air then atomizes the molten material and propels it toward the work-piece.

Combustion Wire Flame Spray
Know More
Powder Flame Spray
The powder flame spray process is similar to the combustion wire spray process with the difference, that powder and not a wire is injected into the flame. In the flame powder process, powdered feedstock materials are melted or semi-melted into the oxyfuel flame by heat of combustion and the particles/droplets are accelerated towards the substrate surface by the expanding gas flow and air jets.

Combustion Powder Flame
Spray
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Wire Arc Electric Spray
In the wire arc electric spray process (also known as the electric arc process), two consumable wire electrodes connected to a high-current direct-current (dc) power source are fed into the gun and meet, establishing an arc between them that melts the tips of the wires. Twin wires are fed via electric driven motor or air motor. The molten metal is then atomized and propelled toward the substrate by a stream of air.

Wire Arc Electric
Spray
Know More 
High-Velocity Oxyfuel Spray (HVOF)
The principle for HVOF is that high-volume combustible gases are fed into a combustion chamber. The combustion takes place internally at very high chamber pressures. It is then fed into a long confining nozzle or barrel through which the combusting gases exit the device generating a supersonic gas jet with very high particle speeds.

High-Velocity Oxyfuel Spray (HVOF)
Know More
Atmospheric Plasma Spray
The conventional plasma spray process is commonly referred to as air or atmospheric plasma spray (APS). Plasma temperatures in the powder heating region range from about 6000 to 15,000 °C (11,000 to 27,000 °F), significantly above the melting point of any known material. To generate the plasma, an inert gas—typically argon or an argon-hydrogen mixture—is superheated by a dc arc.

Atmospheric Plasma
Spray
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Combustion Powder Flame Spray

Wire Arc Electric Spray

High-Velocity Oxyfuel Spray (HVOF)

Combustion Wire Flame Spray

Atmospheric Plasma Spray
We have the solution for all
your thermal Spray needs.
14M Wire Flame Spray
12M Wire Flame Spray
POWDER FLAME SPRAY GUN 5PM-II
POWDER FLAME SPRAY GUN 6PM-II
ARC SPRAY GUN (AIR DRIVE)
ARC SPRAY GUN (DC DRIVE)
POWDER FEEDER MPF 700
POWDER FEEDER MPF 3350
Pressure Blaster Cabinet
Suction Blaster Cabinet
14M Wire Flame Spray
12M Wire Flame Spray
POWDER FLAME SPRAY GUN 5PM-II
POWDER FLAME SPRAY GUN 6PM-II
ARC SPRAY GUN (AIR DRIVE)
ARC SPRAY GUN (DC DRIVE)
POWDER FEEDER MPF 700
POWDER FEEDER MPF 3350
Pressure Blaster Cabinet
Suction Blaster Cabinet
Thermal Spray Consumables.

Thermal spray wires

Thermal spray spare parts
Our Products are used by
vast Industry Sectors.

AEROSPACE

AUTOMOTIVE

CIVIL ENGENEERING

ELECTRICAL & ELECTRONIC

BIOMEDICAL APPLICATIONS

PRINTING INDUSTRY

PULP & PAPER

PETROLEUM & CHEMICAL

TEXTILE INDUSTRIES

STEEL INDUSTRY

ENERGY

RECLAIMATION
Check out our recent
Technical Bulletins

There is almost no limitation on the size of component or structure which can be treated.The materials are simple to apply using Metal Coat combustion flame or electric arc spraying equipment. Operators can be trained in a relatively short time and with a small amount of practice

Efficiency is used as a test to assist in establishing the optimum economic and technical deposition parameters. In general, conditions giving high deposition efficiencies are close to those for optimum fuel utilisation, they are also close to those for maximum integrity. Factors Affecting Efficiency Efficiency will be

Thermal spray processes differ from other coating processes in that they are non-atomistic; that is, they do not deposit material onto surfaces as individual ions, atoms, or molecules. Instead, relatively massive particulates are deposited onto a surface in the form of liquid droplets or semimolten or solid